How to self-audit inventory

What is Inventory Self-Auditing?

Inventory self-auditing occurs when employees review the transactions recorded by each other, either through the review of a small inventory count or a full-blown transaction reconstruction. This auditing can be used to minimize the number of inventory transaction errors, of which there are many types. The types of errors discovered usually involve a keying error, quantity miscounts, the wrong items being picked, or the complete misidentification of the parts being recorded.

Inventory self-auditing is only feasible if there is a sufficient amount of excess staff time available for self-auditing. Possible self-auditing methods are noted below:

  • Cycle counting. Have the warehouse staff review any exceptions found by their fellow cycle counters. This can also include a mutual review of any changes made to the inventory database for location or unit count alterations.

  • Picking reviews. Have inventory pickers compare what they picked to what is stated on their picking tickets.

  • Transaction reviews. The data entry staff can compare the paper transactions from which information was entered to a log of entered information from the computer system.

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While useful, it is difficult to enforce self-auditing, for several reasons. First, it is difficult to monitor auditing activities. Also, employees may pressure each other to not report any errors found. These issues can be reduced by paying a bonus to the warehouse staff that is based on the accuracy of inventory records.

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